Ultraflex Series

The automatic warehouses of Ultraflex series are the ideal solution for the storage and management of electronic production components.

They automate the receipt, archiving, traceability, picking from the warehouse and delivery to the production lines of the components necessary for electronic production with a decisive impact on the overall productivity of companies.

Discover Watch the video
Discover configurations

    • Product features

    • They are super-compact, reaching a maximum height of 2.60 meters and a maximum width of 2.40 meters
    • They are the only warehouses that manage and move the reels through a system of antistatic cases
    • They are included with standard cases available in different sizes (from 7 “up to 15” configurable with different heights from 8 up to 88 mm)
    • They come equipped with a kit of standard cases or can be customized to measure with quantities of customizable cases
    • Internally, the spaces can be configured through customized design. A warehouse can contain:
      • a mix of standard 7 “and 15″ reels cases (maximum capacity: 960 7 ” reels and 425 15″ reels)
      • a completely customized mix of cases
    • They are modular and are created as standard to be modular and extendable through a system of conveyor “shuttles”, communicating doors, internal elevators and grippers for handling the reels
    • They can be configured with a range of advanced humidity control systems (RH <5%)
    • They are equipped with light and sound systems that signal process progress or system anomalies (turret traffic lights)
    • They are normally equipped with touch screen monitors / bar readers / keyboards and mouse
    • They are equipped with high-precision cameras

    Wharehouse Benefits

    Thanks to the Patented Multiple Exit door, the preparation time of the kits for production and the time taken by the operator to store the material will no longer be a problem.
    Extraction: 27 reels in 60 sec (operator time).

    Insertion: 54 reels in 60 sec (operator time)

    Thanks to the FAST EXIT door, it will be very simple to extract an urgent reel even during the loading and unloading phase of the warehouse. The operator can temporarily interrupt the loading / unloading operation in progress, ask the system to provide priority with the component that is urgently needed, and extract it from the fast exit.

    The configuration of the heights of the cases is practically infinite. Each tray has a range that goes from a minimum of 8mm to a maximum of 88mm in height.
    The warehouse is able to dynamically manage the subdivision of internal spaces just like with a hard disk and to allow the storage of cases of different heights quickly and automatically.
    With Ultraflex series there is no need to pre-configure the height of the internal positions to house the components

    The standard version of Ultraflex series has an extraordinary storage capacity.
    It can manage a maximum of 3624 reels.

    Ultraflex series can contain not only reels, but also any other material and component that is suitable for the size of the cases (width from 7 “up to 15” for a maximum height of 88 mm).

    Ultraflex series was created to be integrated with different P&P lines (Juki, Fuji, ASM, Yamaha, Panasonic, Universal, Europlacer, Hanwa, Micronic, Essemtec) and with many business systems (ERP or MES). Essegi Automation is able to provide powerful integration solutions to accelerate the achievement of the objectives of Industry 4.0 and make electronic manufacturing companies a real intelligent factory.

    Thanks to the dynamic management of the components inside the warehouse, all the positions and sectors of the different units are used, without the possibility of leaving an empty space.
    The components can be allocated to each movement in a different position without losing traceability. Simply put, ISM software finds a place for every single component and remembers exactly where it is.

    Ultraflex series stores components without the need for vacuum bags, because it is able to regulate and monitor humidity and maintain a constant internal environment below 5% relative humidity.
    Thanks to a range of dehumidification options (dehumidifiers or FRUs, Fast Recovery Units) Ultraflex series is able to reduce humidity in a very short time even in conditions of high external humidity.
    The ISM software is equipped with a control module that guarantees the monitoring of the “Floor Life” of each component: the expiry date and time are calculated and tracked with absolute precision. The system prevents the use of components whose period of exposure to humidity exceeding 5% has expired. Expired components can thus be quickly removed from stock.

    The system is able to collect images and data in real time thanks to the high precision cameras and software options that store and manage all the information collected.
    It is possible to generate reports in real time that allow you to trace reels, labels, components and a lot of information related to the acceptance, logistics or production processes.
    The software is available with a full range of quick traceability consultations: serial number, code, date, location, product, supplier, deadlines and MSD status.
    All images and data are saved in the database and it will be possible to consult or share them easily at any time.

    Ultraflex series is finished with antistatic paint. The housings are ESD certified and ensure that sensitive electronic components remain safe and are not damaged by electrostatic discharge.

    Download brochure

    ISM Ultraflex Series Versions and accessories

    ISM ULTRAFLEX 3600

    Automated smart storage system customizable upon request. Equipped with multiple output windows, integrated touch PC, software console, keyboard, and barcode reader.

    Download datasheet
    Reels capacity
    ISM 3600 7" only ISM 3600 15" only ISM 3600 7"+15"
    7" reel 362001920
    15" reel 0900425
    Total36209002345
    TECHNICAL DATA
    Length 2570 mm – 8.48 ft
    Width 1670 mm – 5.51 ft
    Height (with feet 110mm) 2536 mm – 8.37 ft
    Height with dehumidifier 2722 mm – 8.98 ft
    Weight
    * Considering 7" 8MM model capacity
    ** Considering 7" 8MM model capacity. Average
    weight per reel 100gr    		Machine empty 1133 Kg - 2497,84 lb
    Machine with cases 1685 kg * - 3714,79 lb
    Machine with cases and reels 2047 kg ** - 4512,863 lb
    Mains voltage3X400Vac + N +PE
    Pmax= 1.6KW* Imax=2.3A
    3X208Vac + PE
    Pmax= 1.6KW* Imax=4.5A
    Power consumption based on 3X400Vac 0.3 kWh - 1.6 kWh
    Main frequency 50/60 Hz
    Expected humidity value <5%
    Operating system Microsoft Windows 10 or newer
    versions
    Maintenance AreaRight side 341 mm - 1,13 ft
    Left side 341 mm - 1,13 ft

    ISM ULTRAFLEX 3600 FA

    Independent tower systems or integrated with other warehouses for automatic or manual front-loading and unloading.

    Download datasheet
    Reels capacity
    ISM 3600 FA 7" only ISM 3600 FA 15" only ISM 3600 FA 7"+15"
    7" reel 362001920
    15" reel 0900425
    Total36209002345
    TECHNICAL DATA
    Length 2570 mm – 8.48 ft
    Width 1670 mm – 5.51 ft
    Height (with feet 110mm) 2536 mm – 8.37 ft
    Height with dehumidifier 2722 mm – 8.98 ft
    Weight
    * Considering 7" 8MM model capacity
    ** Considering 7" 8MM model capacity. Average
    weight per reel 100gr    		Machine empty 1133 Kg - 2497,84 lb
    Machine with cases 1685 kg * - 3714,79 lb
    Machine with cases and reels 2047 kg ** - 4512,863 lb
    Mains voltage3X400Vac + N +PE
    Pmax= 1.6KW* Imax=2.3A
    3X208Vac + PE
    Pmax= 1.6KW* Imax=4.5A
    Power consumption based on 3X400Vac 0.3 kWh - 1.6 kWh
    Main frequency 50/60 Hz
    Expected humidity value <5%
    Operating system Microsoft Windows 10 or newer
    versions
    Maintenance AreaFront814 mm - 2,69 ft
    Right side341 mm - 1,13 ft
    Left side 341 mm - 1,13 ft

    ISM ULTRAFLEX 1800

    Automated smart storage system customizable upon request. Equipped with multiple output windows, integrated touch PC, software console, keyboard, and barcode reader.

    Download datasheet
    Reels capacity
    ISM 1800 7" only ISM 1800 15" only ISM 1800 7"+15"
    7" reel 183201032
    15" reel 0452200
    Total18324521232
    TECHNICAL DATA
    Length 1740 mm – 5.71 ft
    Width 1620 mm – 5.31 ft
    Height (with feet) 2145 mm adjustable up to 2217
    mm (7.04 – 7.27 ft)
    Height with dehumidifier 2722 mm – 8.98 ft
    Weight
    * Considering 7" 8MM model capacity
    ** Considering 7" 8MM model capacity. Average
    weight per reel 100gr    		Machine empty 826 Kg - 1821,02 lb
    Machine with cases 1105 kg - 2436,19 lb *
    Machine with cases and reels 1288 kg - 2839,55 lb **
    Mains voltage3X400Vac + N +PE
    Pmax= 1.6KW* Imax=2.3A
    3X208Vac + PE
    Pmax= 1.6KW* Imax=4.5A
    Power consumption based on 3X400Vac 0.3 kWh - 1.6 kWh
    Main frequency 50/60 Hz
    Expected humidity value <5%
    Operating system Microsoft Windows 10 or newer
    versions
    Maintenance AreaFront814 mm - 2,69 ft
    Right side341 mm - 1,13 ft
    Left side 341 mm - 1,13 ft

    ISM ULTRAFLEX 3900

    Automated smart storage system customizable upon request. The UltraFlex 3900 storage is not a standalone unit; it must be connected to the UltraFlex 3600 storage.

    Donwload datasheet
    Reels capacity
    ISM 3900 7" only ISM 3900 15" only ISM 3900 7"+15"
    7" reel 384001920
    15" reel 0950475
    Total38409502395
    TECHNICAL DATA
    Lenght2584 mm | 8.53 ft
    Depth2584 mm | 8.53 ft
    Height (with feet 110mm) 2536 mm | 8.37 ft
    Height with dehumidifier 2722 mm – 8.98 ft
    Weight
    *: Considering 7" model capacity
    **: Considering 7" model capacity. Average weight
    per reel 100gr    		Machine empty 1090 kg | 2403 lb
    Machine with cases 1706 kg * | 3761 lb
    Machine with cases and reels 2090 kg ** | 4608 lb
    Mains voltage3X400Vac + N +PE
    Pmax= 1.6KW* Imax=2.3A
    3X208Vac + PE
    Pmax= 1.6KW* Imax=4.5A
    Power consumption 0.2 kWh – 1.5 kWh
    Main frequency 50/60 Hz
    Operating systemMicrosoft Windows 10 o versioni più nuove
    Humidity control < 5%
    Maintenance AreaFront-
    Right side378 mm | 1,25 ft
    Left side378 mm | 1,25 ft

    ISM MIM

    Interface module designed to connect to other EEM and X-ray counter, enabling both manual and fully automatic material management. The system also includes 2 shuttles for connection to UltraFlex 3600/3900 storage units. Please note: The UltraFlex MIM is not a standalone unit; it must be connected to UltraFlex ISM 3600 or 3900 storage systems.

    Download datasheet
    Capacita delle bobine
    ISM MIM 7" only ISM MIM 15" only ISM MIM 7"+15"
    7" reel 18600702
    15" reel 0445287
    Total1860445989
    TECHNICAL DATA
    Lenght2587 mm – 8.54 ft
    Depth 1076 mm – 3.55 ft
    Height (with feet 110mm) 2356 mm – 7.7 ft
    Height with dehumidifier 2722 mm – 8.98 ft
    Weight
    * Considering 7" model capacity
    ** Considering 7" model capacity. Average weight
    per reel 100gr    		Machine empty 809 Kg -1784 lb
    Machine with cases 1093 kg * - 2410 lb
    Machine with cases and reels 1279 kg ** - 2820 lb
    Expected humidity value < 5%
    Maintenance AreaLato destro341 mm - 1,13 ft
    Lato sinistro341 mm - 1,13 ft

    ISM EEM​

    The external elevator module is not a standalone unit, must be connected to an ISM MIM module. It enables automatic material loading and unloading from UltraFlex storage systems via the Essegi Case Carrier, movable manually by the operator or via AMR.

    Download datasheet
    TECHNICAL DATA
    Length 820 mm – 2.69 ft
    Depth854 mm – 2.80 ft
    Height (with feet) 2037 mm adjustable up to 2115
    mm ( 6.68 – 6.94 ft)
    Weight 180 Kg - 396,832 lb
    Mains voltage1X110Vac + N + PE
    Pmax= 250 W Imax=2.2A
    1X220Vac + N + PE
    Pmax= 250 W Imax=1.1A
    Main frequency 50/60 Hz
    Maintenance Area Front 2000 mm - 6,60 ft

    Ism Ultraflex Case Carrier​

    The Ism Ultraflex Case Carrier trolley is designed to transport Ultraflex series cases and is necessary to enable the automatic loading/unloading of materials to an EEM (Equipment Exchange Module). It can be used either manually by the operator or fully automated by an AMR (Autonomous Mobile Robot), also known as AGV (Automatic Guided Vehicle) or AIV (Automated Intelligent Vehicle).

    SCHEDA TECNICA
    Lenght
    710 mm - 2,34 ft
    Width681 mm – 2.25 ft
    Height (without feet)1245 mm – 4,11 ft
    Maintenance AreaFrontal
    carrier 7297 mm - 0,98 ft
    carrie 15505 mm - 1,67 ft
    Weight55 kg - 121 lb

    ISM Front AMR

    Carrier system integrated with AMR (Autonomous Mobile Robot) designed for the automatic transport and loading/ unloading of Ultraflex series cases.
    Designed for ISM Ultraflex 3600 F.A., this system is made up of a unit carrying all case formats, fully integrated with AMR (Autonomous Mobile Robot)

    SCHEDA TECNICA
    Lenght
    497 mm - 1,64 ft
    depth713 mm – 2.35 ft
    Height (without feet)1168 mm – 3,85 ft
    WeightAutomazione44 kg - 97 lb
    Con robot106 kg - 234 lb

    Configurations

    How can our warehouses be combined?

    Our systems are designed to be modular and scalable and to grow with businesses, allowing total freedom to configure, modify, expand and transfer to other departments or sites.

    • ISM3600 can be used alone, independently or can be connected during the first installation, or at a later time even years later, to one or more ISM 3900.
    • Two ISM 3600s can be connected to each other in the Back to Back configuration. This configuration is particularly useful when you want to separate the incoming and outgoing flows of the material or when you want to put two rooms in communication. Back-to-backs can transfer material from one side to the other via shuttle conveyors.

    There are countless combination possibilities that we can propose or design directly according to the needs of the company.